品质分布图机型名称:品名:料号:日期: 年项次\\日期(日)注塑不良喷漆不良镭雕不良印刷不良UV不良卡钮装错钮漏装碰伤划伤削水口+披锋不良其他不良实际不良总品数目标不良品总数差异数实际制作产能(pcs/H-小时)标准产能(pcs/h-小时)产能偏差(pcs/h)标准人员配置实际人员配置人员配置偏差制作时长(h-小时)良品数投入数注塑不良率喷漆不良率镭雕不良率印刷不良率UV不良率卡钮 不良率装错钮 不良率漏装 不良率碰伤 不良率划伤 不良率削水口+披锋 不良率其他不良率实际不良总率目标不良总率差异比率134943.5150106.5121532871002.0%0.0%5.0%0.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%0.0%13.0%4.0%9.0%945.5150104.5121532911004.0%0.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%9.0%4.0%5.0%247150103121532941000.0%0.0%0.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%6.0%4.0%2.0%247150103121532941000.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%6.0%4.0%2.0%147.5150102.5121532951000.0%0.0%0.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%0.0%5.0%4.0%1.0%工艺选择工程资料要求产能人员配置三楼组装要求数量150121月12524345656500350300250不良数200150100500142943456实际不良总品数13目标不良品总数差异数95221125.0%20.0%不良率15.0%10.0%5.0%5.0%0.0%129.0%4.0%36.0%4.0%46.0%4.0%55.0%4.0%65.0%4.0%实际不良总率13.0%目标不良总率4.0%差异比率9.0%5.0%2.0%2.0%1.0%1.0%160140120100不良数806040200注塑不良喷漆不良镭雕不良印刷不良UV不良卡钮装错钮漏装1252434565656碰伤削水口+披锋不良其他不良25.0%20.0%15.0%不良率10.0%5.0%0.0%注塑不良率喷漆不良率镭雕不良率12.0%0.0%5.0%0.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%24.0%0.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%0.0%30.0%0.0%0.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%0.0%40.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%50.0%0.0%0.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%印刷不良率UV不良率卡钮不良率装错钮不良率漏装不良率碰伤不良率其他不良率削水口+披锋不良率注塑不良喷漆不产能单位pcs/h个678月总投入数:月总产量月制作总时长月要求产能月产能偏差月产能偏差率93100.02765.062.093006535.070.27%10pcspcsh(小时)pcspcs11126752312147147.5150102.5121532951000.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%5.0%4.0%1.0%945.5150104.5121532911000.0%0.0%0.0%0.0%4.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%9.0%4.0%5.0%74346.5150103.5121532931000.0%0.0%0.0%0.0%0.0%7.0%0.0%0.0%0.0%0.0%0.0%0.0%7.0%4.0%3.0%2341938.5150111.5121532771000.0%0.0%0.0%0.0%0.0%23.0%0.0%0.0%0.0%0.0%0.0%0.0%23.0%4.0%19.0%124844150106121532881000.0%0.0%0.0%0.0%0.0%0.0%12.0%0.0%0.0%0.0%0.0%0.0%12.0%4.0%8.0%20410150110121532801000.0%0.0%6.0%0.0%0.0%14.0%0.0%0.0%0.0%0.0%0.0%0.0%20.0%4.0%16.0%74346.5150103.5121532931000.0%0.0%7.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%7.0%4.0%3.0%品品617945874392341910124811204161274313945147431511477%%%9.0%4.0%5.0%87.0%4.0%3.0%94.0%19.0%104.0%8.0%114.0%16.0%127.0%4.0%3.0%139.0%4.0%5.0%147.0%4.0%3.0%1511.0%4.0%7.0%23.0%12.0%20.0%6710111267752312145671011120.0%0.0%0.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%4.0%0.0%0.0%5.0%0.0%0.0%0.0%0.0%0.0%7.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%23.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%12.0%0.0%0.0%0.0%6.0%0.0%0.0%14.0%0.0%0.0%0.0%0.0%7.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%月度总计不良分布图划伤0碰伤30%漏装1%124%削水口+披锋不良00%装错钮3912%卡钮143%喷漆不良镭雕不良印刷不良UV不良卡钮装错钮月标准人员配置总计月实际人员配置总计月人员配置偏差总计月均(标准工时产能)月均(实际工时产能)1337246593150.044.614个个个pcs/hpcs/h15月人均标准工时产能月人均实际工时产能1612.502.9717pcs/个pcs/个1819215943111221616945.5150104.5121532911000.0%0.0%0.0%0.0%0.0%9.0%0.0%0.0%0.0%0.0%0.0%0.0%9.0%4.0%5.0%74346.5150103.5121532931000.0%0.0%0.0%0.0%0.0%0.0%4.0%3.0%0.0%0.0%0.0%0.0%7.0%4.0%3.0%114744.5150105.51215321000.0%0.0%0.0%0.0%0.0%0.0%11.0%0.0%0.0%0.0%0.0%0.0%11.0%4.0%7.0%1441043150107121532861000.0%0.0%2.0%0.0%0.0%12.0%0.0%0.0%0.0%0.0%0.0%0.0%14.0%4.0%10.0%1741341.5150108.5121532831000.0%0.0%0.0%15.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%0.0%17.0%4.0%13.0%11242150108121532841000.0%0.0%0.0%0.0%0.0%16.0%0.0%0.0%0.0%0.0%0.0%0.0%16.0%4.0%12.0%11242150108121532841000.0%0.0%0.0%0.0%0.0%16.0%0.0%0.0%0.0%0.0%0.0%0.0%16.0%4.0%12.0%品质趋势图品质趋势图115111614171718161916201621152213237244257261424741041341241241241149434043410时间轴品质趋势图150%0%1.0%174.0%184.0%194.0%204.0%214.0%224.0%9.0%237.0%4.0%3.0%244.0%4.0%0.0%257.0%4.0%3.0%2614.0%4.0%10.0%.0%14.0%17.0%16.0%16.0%16.0%15.0%13.0%10.0%13.0%12.0%12.0%12.0%11.0%时间轴品质趋势图13141516171819202122115194311122161612时间轴品质趋势图130.0%0.0%0.0%140.0%0.0%0.0%150.0%0.0%0.0%160.0%0.0%2.0%170.0%0.0%0.0%180.0%0.0%0.0%190.0%0.0%0.0%200.0%0.0%4.0%210.0%0.0%0.0%220.0%0.0%0.0%0.0%0.0%9.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%4.0%3.0%0.0%0.0%0.0%0.0%0.0%0.0%11.0%0.0%0.0%0.0%0.0%0.0%0.0%12.0%0.0%0.0%0.0%15.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%16.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%16.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%12.0%0.0%0.0%0.0%0.0%0.0%15.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%12.0%0.0%0.0%0.0%0.0%1.0%0.0%0.0%0.0%时间轴0.0%0.0%分布图不良其他不良4注塑不良1%6喷漆不良2%3镭雕不良1%3811%印刷不良3611%UV不良4814%装错钮漏装碰伤划伤削水口+披锋不良其他不良202122232425263272841512124177617111242150108121532841000.0%0.0%4.0%0.0%0.0%12.0%0.0%0.0%0.0%0.0%0.0%0.0%16.0%4.0%12.0%11142.5150107.5121532851000.0%0.0%0.0%15.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%15.0%4.0%11.0%134943.5150106.5121532871000.0%0.0%0.0%0.0%12.0%0.0%0.0%0.0%0.0%0.0%0.0%1.0%13.0%4.0%9.0%74346.5150103.5121532931000.0%0.0%0.0%1.0%0.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%7.0%4.0%3.0%44048150102121532961000.0%0.0%0.0%0.0%0.0%4.0%0.0%0.0%0.0%0.0%0.0%0.0%4.0%4.0%0.0%74346.5150103.5121532931000.0%0.0%0.0%0.0%7.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%7.0%4.0%3.0%1441043150107121532861000.0%3.0%0.0%0.0%0.0%7.0%0.0%4.0%0.0%0.0%0.0%0.0%14.0%4.0%10.0%3945.5150104.5121532911000.0%0.0%0.0%0.0%0.0%6.0%0.0%0.0%0.0%0.0%0.0%3.0%9.0%4.0%5.0%84446150104121532921000.0%0.0%1.0%0.0%0.0%7.0%0.0%0.0%0.0%0.0%0.0%0.0%8.0%4.0%4.0%实际不良总品数目标不良品总数差异数27945288442984430134931月统计945335124211实际不良总率目标不良总率差异比率260%%.0%279.0%4.0%5.0%288.0%4.0%4.0%298.0%4.0%4.0%3013.0%4.0%9.0%319.0%4.0%5.0%月统计1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